Custom Industrial IoT as a Service

Digitization

Digitization, or the process of converting information into a digital format, is essential for any organization looking to thrive in the long term. By digitizing their operations, businesses can gain a competitive edge through improvements in efficiency, productivity, customer experience, and the creation of new revenue streams. The Industrial Internet of Things (Industrial IoT) plays a crucial role in digitization by enabling the transfer of digitized information to a central location where it can be used for tasks such as visualization, machine learning, and decision making.

Key Benefits of using Industrial IoT

More efficiency and accuracy thanks to the immediate delivery of accurate messages to one or more recipients.

Online data on the current state and long-term data for audits and evaluating the effectiveness of interventions.

Sending automatic notifications via text, email or instant messaging app when specified conditions are exceeded.

Making sense out of big data that humans can’t possibly process and using it to achieve desired business goals.

Industrial IoT Common Challenges

According to a recent IoT Signals report by Microsoft, 91% of companies that adopted Industrial IoT in their plants saw an increase in efficiency, while 91% experienced an increase in production, and 85% saw an improvement in the quality of their processes, services, or products. The report predicts that within two years, as many as 94% of companies will be using Industrial IoT.

However, the successful implementation of Industrial IoT is often hindered by various challenges, including:

Complexity and technological barriers

Lack of budget and staff capacity

Lack of knowledge about digitization, technology, and Industrial IoT

Security concerns​

Absence of a suitable Industrial IoT solution​

Our Custom Industrial IoT Solutions

In this digital age, the journey towards a fully integrated Industrial IoT environment can be complex and daunting. It requires not only an understanding of your operational needs but also deep expertise in the cutting-edge technology of both hardware and software. This is where our Custom Industrial IoT Solutions come into play, offering a seamless, secure, and superior pathway to digital transformation.

Let us handle the technology, so you can focus on driving your business forward.

Increase efficiency: By integrating IoT technologies into your operations, you can automate processes, reduce the need for manual labor, and streamline workflows. This can lead to significant cost savings and improved profitability.

Enhance customer experiences: By using IoT technologies to gather real-time data on customer behavior and preferences, you can create more personalized and relevant experiences for your customers. This can help to increase customer loyalty and satisfaction.

Create new revenue streams: The IoT provides opportunities for organizations to develop new products and services that leverage connected devices and data. By partnering with us, you can explore new ways to monetize your data and create new sources of revenue.

Stay ahead of the competition: The IoT is disrupting industries and changing the way that businesses operate. By adopting IoT technologies, you can gain a competitive advantage and position your organization for success in the digital age.

Services We Offer

Customization & Integration – We work closely with you to understand your operational nuances and craft a solution that addresses your pain points.

Data Visualization, Smart Alerts, Analytics – We provide data visualization and creating smart alerts, data analytics, and AI-enabled applications:

Predictive Maintenance – Estimate time to equipment failure and failure liability to prioritize assets for inspection and maintenance.

Inventory Management – Optimize procurement decisions and inventory levels to avoid carry excess inventory, while minimizing short parts/stock-outs.

Output Optimization – Specify a control objective and machine learning models suggest optimal controls decision to optimize system output and manage costs.

Performance Monitoring – Measure system performance, compare similar assets, systems, or plants, and predict performance degradation.

Anomaly Detection – Identify unexpected system operation without explicitly programming alarms: models provide a view of system state across all available measurements.

Maintenance & Support – We support you to keep the wheels spinning – troubleshooting, modifications, etc.

Why Choose Our Custom Industrial IoT Solutions?

Custom Industrial IoT Needs

Tailored to Your Needs – Our solutions are not just solutions; they are your strategic advantage. Designed to fit your unique operational requirements, our systems ensure that you are not just keeping up but setting the pace in your industry.

expert

Expertise at Your Fingertips – With our team of seasoned experts, you bypass the steep learning curve of Industrial IoT adoption. We bring the knowledge, experience, and skills necessary to ensure a smooth transition, letting you focus on what you do best – your business.

security

State-of-the-Art Security – In an era where data is as valuable as currency, securing your operations is not just an option but a necessity. Our solutions are fortified with the latest in cybersecurity measures, ensuring your data’s integrity and your operations’ continuity.

Cost Effective

Cost-Effective Developing an in-house IoT solution can be a resource-intensive endeavor. Our Custom Industrial IoT Solutions provide a cost-efficient alternative, eliminating the need for heavy upfront investment in R&D, infrastructure, and training.

Future Ready

Future-ReadyAs your industry evolves, so should your technology. Our solutions are designed with adaptability in mind, ensuring that your investment today continues to yield returns well into the future.

Successful Case Study

Evaporation poses a persistent challenge in oilfield water storage ponds, leading to substantial water loss on a daily basis. The atmosphere acts as a moisture absorber, causing evaporation from exposed bodies of water.

To tackle this issue, a comprehensive monitoring system has been developed to measure water depth and environmental factors that directly impact evaporation. These factors may include temperature, humidity, ORP, and conductivity.

By continuously monitoring these variables, the system can provide real-time data on evaporation rates and help to optimize water management strategies. This can help to reduce water losses and improve the efficiency and sustainability of oilfield operations.

Challenge: Lack of Electricity and WiFi Connectivity around the Pond for Cloud Data Transmission.
Solution: Battery powered Cellular IoT Gateway with multi-carrier LTE-M connectivity.
Benefits: Accurate Data Measurement, Analysis, and Real-Time Alerts

One major hurdle encountered in this endeavor is the absence of electricity and WiFi connectivity in the vicinity of the water pond, making it difficult to transmit data to the cloud for analysis and monitoring.

To overcome this challenge, our solution utilizes a state-of-the-art battery-powered Cellular IoT Gateway, equipped with multi-carrier LTE-M connectivity. This innovative approach enables us to collect data seamlessly from the remote location without the need for extensive infrastructure investments or integration into the corporate network.

By leveraging our battery-powered Cellular IoT Gateway, both management and operators now have access to accurate measurement data for up to one year. This comprehensive data enables in-depth analysis, facilitating informed decision-making and proactive maintenance strategies. Moreover, the system triggers real-time alerts whenever alarming conditions are detected, empowering stakeholders to respond swiftly and mitigate potential risks.

Partner with us to leverage our expertise, innovation, and commitment to delivering exceptional value. Let us be your trusted partner on your journey towards Industry 4.0 and beyond.

Contact us today to explore how our Customized Industrial IoT Services can revolutionize your industrial operations and drive sustainable growth. Together, we can unlock new opportunities and achieve operational excellence in the digital era.

Industrial IoT Use Cases

Temperature & Humidity Monitoring

IoT technologies can automate refrigeration monitoring for the food service industry, resulting in significant time and cost savings. Our non-invasive IoT solution addresses complex remote monitoring challenges and reduces the risk of human error by combining efficient wireless sensors and gateways with advanced monitoring applications, real-time monitoring, and instant SMS text message alerts.

Machines Performance and Efficiency

IoT technologies have enabled the monitoring and control of manufacturing productivity on machines that were previously unmonitored. Manufacturing data can be collected through various methods, such as connecting to a PLC via digital and analog outputs, monitoring LED indicators with phototransistors, or using vibration monitoring or Hall probes. This enables the accurate tracking of downtime in manufacturing, the number of pieces produced, process compliance, and current OEE (overall equipment effectiveness).
IoT in Manufacturing
IoT for Predictive Maintenance

Predictive Maintenance

Long-term monitoring of machines, equipment, and the environment can detect unusual behavior and promptly prevent unexpected manufacturing downtime. By monitoring vibration, current, engine temperature, and other variables, maintenance priorities can be based on data rather than just preventive or reactive maintenance. IoT technologies make it possible to quickly collect data and send it to the cloud for evaluation.

Working Environment

High temperature, humidity, or dust levels can impact the quality of products and services. IoT technologies enable the easy and efficient measurement of these and other conditions without the need for cabling. These technologies can be used to monitor ideal conditions for food storage or to prevent corrosion in industrial settings. They can also measure a range of physical quantities, including lighting, noise, CO2, and VOCs (volatile organic compounds).

Consumption Monitoring

IoT technologies enable the remote monitoring of energy consumption, including water, gas, and electricity, even in locations without an Internet connection via Ethernet or Wi-Fi. This allows for the easy collection of consumption data for a specific system and the identification of opportunities for optimization.

Environmental Monitoring

Environment monitoring is a common use case for IoT deployment. It involves not only measuring quantities, but also continuously monitoring and recording them and sending real-time alerts to users. IoT technologies have made it possible for these continuous measurement systems to operate in the field for extended periods of time, with data accessible from any device with internet access. These systems can remotely monitor variables such as air humidity and temperature, wind speed and direction, precipitation volume, soil temperature and moisture, water depth, ORP (oxidation-reduction potential), and DO (dissolved oxygen).

Other Industrial IoT Solutions

… and MANY MORELet’s Discover Them Together!

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