Industrial IoT Solutions

Digitization – the process of transforming information into digital form – is a key activity for every organization that wants to succeed in the long run in today’s conditions. By digitizing, smart organizations gain a competitive advantage through dramatically improving their efficiency, productivity, customer experience, and creating new sources of revenue. The concept of the Industrial Internet of Things (Industrial IoT) is very closely linked to digitization. The implementation of Industrial IoT technologies allows digitized information to be transferred to a single place, where it becomes the basis for other tasks – visualization, machine learning and decision making. The latest IoT Signals report published by Microsoft indicated that 91% of companies that implemented Industrial IoT in their plants increased their efficiency, 91% increased their production, and 85% improved the quality of their processes, services or products. According to the analysis, up to 94% of companies should be using Industrial IoT within two years. However, the smooth adoption of Industrial IoT is often hampered by several factors, and the most common challenges are:
  • Complexity and technological barriers
  • Lack of budget and staff capacity
  • Lack of knowledge about digitization, technology, and Industrial IoT
  • Security concerns
  • Absence of a suitable Industrial IoT solution
Liberty Technology Solutions  provides Industrial IoT solutions that can gradually dispel these concerns with our micro-power electronics and low-power wide area network (LPWAN) technologies. Our ability to digitize quickly, securely, and at an affordable price is a key aspect to your organization’s success.

Benefits of using Industrial IoT

More efficiency and accuracy thanks to the immediate delivery of accurate messages to one or more recipients.

Online data on the current state and long-term data for audits and evaluating the effectiveness of interventions.

Automatic notifications when specified conditions are exceeded.

Temperature & Humidity Monitoring

IoT technologies can automate refrigeration monitoring for the food service industry, delivering substantial time and money savings. Our non-invasive IoT solution solves unique and complex remote monitoring challenges while reducing human error by combining efficient wireless sensors and gateways with industry-leading monitoring applications, real-time monitoring, and instant SMS text message alerts.

Machines Performance and Efficiency

IoT technologies have brought us the ability to monitor and control manufacturing productivity on machines for which it had once been impossible. Manufacturing data can be obtained in several ways, for example by connecting to a PLC via digital and analog outputs or by monitoring LED indicators with phototransistors, by vibration monitoring or Hall probes.

The result is accurate information on downtime in manufacturing, number of pieces manufactured, process compliance, or current OEE (overall equipment effectiveness).

IoT in Manufacturing
IoT for Predictive Maintenance

Predictive Maintenance

Long-term monitoring of machines, equipment, and the environment can identify anomalous behavior and promptly prevent unexpected manufacturing downtime.

You can monitor vibration, current, engine temperature, and other information in couple of minutes and decide on maintenance priorities based on data instead of relying only on preventive or reactive maintenance. The technologies of the Internet of Things have made it possible to obtain data efficiently and send it immediately to the cloud for evaluation.

Working Environment

Too high a temperature, relative humidity, or dust – all this can affect the resulting quality of products and services. New IoT technologies have made it possible to measure these and other conditions easily and efficiently without cabling. They find use in monitoring ideal conditions for food storage, or in industry where the corrosion of materials and products can now be prevented. Also measured in the same way are a host of other physical quantities – lighting, noise, CO2, or VOCs (volatile organic compounds).

Consumption Monitoring

IoT technologies have made it possible to remotely monitor energy consumption – water, gas, and electricity, even from places that are not covered by an Internet connection via Ethernet or Wi-Fi. You can easily get consumption data for a selected system and look for opportunities for optimization.

Environmental Monitoring

Environment monitoring is one of the most common cases of IoT deployment. It is not just a matter of measuring quantities, but especially of their long-term monitoring, recording and sending alerts to users in real-time. 

New IoT technologies have made such continuous measurement systems work directly in the field for many months, even years, with data available from anywhere on a computer, tablet or mobile phone. Air humidity and temperature, wind speed and direction, precipitation volume, soil temperature and moisture, water depth, ORP (oxidation-reduction potential), DO (dissolved oxygen), etc. can all be measured and monitored remotely.

Other Industrial IoT Solutions

  • Fault & Emergency notification system - Report a fault, record the number of defective pieces or call the operator using a push-button wireless system. It can also be used as an Emergency Notification system.
  • Gas and water leak monitoring - Detection of problems related to gas leakage or flooding in the event of an accident or natural disaster.
  • Height and distance monitoring - Ultrasonic monitoring of the reservoirs water level and other monitoring of distances from an object or material.
  • Structures monitoring - Monitoring the tilt and vibration of structures such as bridges, roofs, dikes, or walls.
  • Security monitoring - Monitoring and detecting unauthorized movement, manipulation and theft of materials and products.
  • Position and motion detection - Monitoring of machines and other devices using GPS and accelerometers.

… and MANY MORE … Let’s Discover Them Together!

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